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Cubicboronnitride(CBN)andpolycrystallinecubicboronnitride(PCBN)insertshavetraditional...
Cubic boron nitride(CBN)and polycrystalline cubic boron nitride(PCBN)inserts have traditionally been the tools of choice for hard-turning applications.But,they are considered too costly for many operations.The cryogenic machining technique also allows greater use of low-cost ceramic inserts for hard-turning operations.
CBN and PCBN ceramic inserts tend to wear unevenly and prone to fracturing when hard turning dry or with water or oil-based coolants.Incresed fracture toughness resulting from low-temperature liquid nitrogen cooling provide more predictable ,gradual flank wear also allows alumina ceramics inserts to be used in the critical finishing operations.
The liquid nitrogen may be stored in a small ,dedicated cylinder near a machine,or in a supply tank that would serve multiple machines.Programming is similar to a traditional coolant delivery system. A flexible liquid nitrogen line attaches to a lathe’s turret via a rotational coupling.This line feeds a delivery nozzle clamped to the tool,which directs the liquid nitrogen to the insert tip. 展开
CBN and PCBN ceramic inserts tend to wear unevenly and prone to fracturing when hard turning dry or with water or oil-based coolants.Incresed fracture toughness resulting from low-temperature liquid nitrogen cooling provide more predictable ,gradual flank wear also allows alumina ceramics inserts to be used in the critical finishing operations.
The liquid nitrogen may be stored in a small ,dedicated cylinder near a machine,or in a supply tank that would serve multiple machines.Programming is similar to a traditional coolant delivery system. A flexible liquid nitrogen line attaches to a lathe’s turret via a rotational coupling.This line feeds a delivery nozzle clamped to the tool,which directs the liquid nitrogen to the insert tip. 展开
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一直以来,立方氮化硼(CBN)和聚晶立方氮化硼(PCBN)镶嵌件在硬态车削中使用,但价格昂贵。低温冷却设备使低廉的陶瓷镶嵌件得以在硬态撤消中应用。
立方氮化硼、聚晶立方氮化硼和陶瓷镶嵌件容易产生磨损不均,且在无冷却剂或水基和油基冷却剂中切削易断裂。低温液氮提高了断裂韧性,缓慢的侧面磨损使得用陶瓷镶嵌件进行最终成型加工成为可能。
液氮可以储存在小型专用圆筒内,或者装在集中供应多台设备的容器内。使用起来与传统的冷却系统相似。柔性软管通过转动耦合把液氮输送到车床的刀架转塔。然后液氮被输送到夹在道具上的一个喷嘴,来冷却刀尖。
立方氮化硼、聚晶立方氮化硼和陶瓷镶嵌件容易产生磨损不均,且在无冷却剂或水基和油基冷却剂中切削易断裂。低温液氮提高了断裂韧性,缓慢的侧面磨损使得用陶瓷镶嵌件进行最终成型加工成为可能。
液氮可以储存在小型专用圆筒内,或者装在集中供应多台设备的容器内。使用起来与传统的冷却系统相似。柔性软管通过转动耦合把液氮输送到车床的刀架转塔。然后液氮被输送到夹在道具上的一个喷嘴,来冷却刀尖。
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