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玻璃钢管道及容器在比强度、耐腐蚀性、可成型性、耐老化性、安装维修方便性等方面均优于钢、铁管道及容器。随着玻璃钢管道及容器生产技术的不断完善,玻璃钢管道及容器已广泛用于石油...
玻璃钢管道及容器在比强度、耐腐蚀性、可成型性、耐老化性、安装维修方便性等方面均优于钢、铁管道及容器。随着玻璃钢管道及容器生产技术的不断完善,玻璃钢管道及容器已广泛用于石油、化工、冶金、给排水等行业中。上世纪90年代中后期,国内已较为成功地引进了玻璃钢管道及容器的生产技术及设备,对促进我国玻璃管道及容器的生产及推广应用起到了重要作用。作为生产大口径玻璃钢管道及容器的关键设备,大型璃钢纤维缠绕机主要来自欧州市场,但其价格高,且运行维护相当困难,而国产同类设备在可靠性及缠绕工艺的控制方面与引进设备相比还有一定的差距。因此,对大口径玻璃钢管道及容器的生产设备及其控制系统的优化设计是一项重要的研究课题。
经过对进口与国产玻璃钢管成套设备的深入研究与分析,我们认为,玻璃钢纤维缠绕机微机控制系统的优化设计是玻璃钢纤维缠绕设备生产与制造的关键技术。为此,作者主要开展以下几个方面的研究工作:一是拖动系统的优化设计。针对该设备负载大、运行情况复杂等特点,主轴采用了交流变频调速矢量控制技术,小车采用了先进的交流伺服控制技术。二是检测系统的设计。主要完成了光栅编码器的计算机数据采集卡的设计,它能同时采用两路信号(分别与主轴和小车输出轴相连的光电编码器脉冲信号)作为反馈量,并具有方向识别、脉冲计数等功能,且结构简单。三是主轴及小车协调控制策略设计与实现。针对系统运行环境干扰不确定因素多,系统建模难等特点,设计了“双模带修正因子的模糊控制器”,并通过设计的双轴漂移校正控制、速度校核控制等模块,较好地完成了小车与主轴的的跟踪控制。新设计的微机控制系统可用于玻璃钢管道及容器的缠绕机、内衬机、脱模机等,与国外同类产品相比,不但价格低且运行维护更为可靠。
本论文的内容安排如下:第1章主要介绍玻璃钢材料特点、课题研究的意义、内容及与课题相关技术的发展情况。第2章主要介绍纤维缠绕的基本工艺及主要设备发展情况,并介绍了与玻璃钢纤维缠绕有关的基本规律和基本概念。第3章控介绍控制系统的总体方案,及微机控制控制系统的设计思路和设计方案。第4章介绍本系统的软件设计情况。第5章介绍系统调试与维护,给出了系统的主要电气原理图和接线图。
关键词:玻璃钢缠绕设备 微机控制系统 矢量控制 交流伺服 数据采集
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经过对进口与国产玻璃钢管成套设备的深入研究与分析,我们认为,玻璃钢纤维缠绕机微机控制系统的优化设计是玻璃钢纤维缠绕设备生产与制造的关键技术。为此,作者主要开展以下几个方面的研究工作:一是拖动系统的优化设计。针对该设备负载大、运行情况复杂等特点,主轴采用了交流变频调速矢量控制技术,小车采用了先进的交流伺服控制技术。二是检测系统的设计。主要完成了光栅编码器的计算机数据采集卡的设计,它能同时采用两路信号(分别与主轴和小车输出轴相连的光电编码器脉冲信号)作为反馈量,并具有方向识别、脉冲计数等功能,且结构简单。三是主轴及小车协调控制策略设计与实现。针对系统运行环境干扰不确定因素多,系统建模难等特点,设计了“双模带修正因子的模糊控制器”,并通过设计的双轴漂移校正控制、速度校核控制等模块,较好地完成了小车与主轴的的跟踪控制。新设计的微机控制系统可用于玻璃钢管道及容器的缠绕机、内衬机、脱模机等,与国外同类产品相比,不但价格低且运行维护更为可靠。
本论文的内容安排如下:第1章主要介绍玻璃钢材料特点、课题研究的意义、内容及与课题相关技术的发展情况。第2章主要介绍纤维缠绕的基本工艺及主要设备发展情况,并介绍了与玻璃钢纤维缠绕有关的基本规律和基本概念。第3章控介绍控制系统的总体方案,及微机控制控制系统的设计思路和设计方案。第4章介绍本系统的软件设计情况。第5章介绍系统调试与维护,给出了系统的主要电气原理图和接线图。
关键词:玻璃钢缠绕设备 微机控制系统 矢量控制 交流伺服 数据采集
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玻璃钢管道及容器在比强度、耐腐蚀性、可成型性、耐老化性、安装维修方便性等方面均优于钢、铁管道及容器。随着玻璃钢管道及容器生产技术的不断完善,玻璃钢管道及容器已广泛用于石油、化工、冶金、给排水等行业中。上世纪90年代中后期,国内已较为成功地引进了玻璃钢管道及容器的生产技术及设备,对促进我国玻璃管道及容器的生产及推广应用起到了重要作用。作为生产大口径玻璃钢管道及容器的关键设备,大型璃钢纤维缠绕机主要来自欧州市场,但其价格高,且运行维护相当困难,而国产同类设备在可靠性及缠绕工艺的控制方面与引进设备相比还有一定的差距。因此,对大口径玻璃钢管道及容器的生产设备及其控制系统的优化设计是一项重要的研究课题。
FRP pipes and containers are superior to steel or iron pipes and containers in strength, corrosion resistance, shape, anti-aging, ease of installation and maintenance. Along with continuous integrity of the FRP pipes and containers production techniques, FRP pipes and containers have been widely used in petroleum, chemical industry, metallurgy, drainage and other industries. The mid - to-late 1990s, last century, our country has been more successful in the introduction of a glass pipe and container production technology and equipment, which has played an important role on promoting the production and application of FRP pipes and containers of our country. As the key production equipment of large-diameter, FRP pipes and containers, the large FRP filament-winding machines are from the European market. However, its’ price are high, and very difficult to operate and maintain. There is still a gap with imported equipment in reliability and winding process control of domestic and similar equipment. Therefore, it is an important research topic about optimum design to the production equipment and the control system of large-diameter FRP pipes and containers.
经过对进口与国产玻璃钢管成套设备的深入研究与分析,我们认为,玻璃钢纤维缠绕机微机控制系统的优化设计是玻璃钢纤维缠绕设备生产与制造的关键技术。为此,作者主要开展以下几个方面的研究工作:一是拖动系统的优化设计。针对该设备负载大、运行情况复杂等特点,主轴采用了交流变频调速矢量控制技术,小车采用了先进的交流伺服控制技术。二是检测系统的设计。主要完成了光栅编码器的计算机数据采集卡的设计,它能同时采用两路信号(分别与主轴和小车输出轴相连的光电编码器脉冲信号)作为反馈量,并具有方向识别、脉冲计数等功能,且结构简单。三是主轴及小车协调控制策略设计与实现。针对系统运行环境干扰不确定因素多,系统建模难等特点,设计了“双模带修正因子的模糊控制器”,并通过设计的双轴漂移校正控制、速度校核控制等模块,较好地完成了小车与主轴的的跟踪控制。新设计的微机控制系统可用于玻璃钢管道及容器的缠绕机、内衬机、脱模机等,与国外同类产品相比,不但价格低且运行维护更为可靠。
After in-depth research and analysis of complete sets of equipment for domestic and imported FRP pipes, we believe that FRP filament winding machine's computer control system optimum design is key technological of glass filament-winding production and manufacturing equipment. Therefore, the author mainly carry out the following areas of study: First is the optimum design of drive system. Against the heavy equipment load and complex operations characteristic, the spindle used vector control technology of AC frequency speed control; the car used advanced AC servo control technology. Second, the detection system design. Mainly completed the design of computer data acquisition card of grating encoder, It also adopted two signals (optical electric encoder pulse signals connected with a small car output shaft and main axis) as the feedback, and has identification with the direction, pulse counting and other functions, and simple structure. Third, the axis and small car coordination and control strategy design and implementation. In view of the greater interference and uncertain factors of operating environment, and the features of system modeling difficultly, we designed a "dual-model fuzzy controller with modified factorial", through the design module of biaxial drift correction control, speed-checking control, and preferably fulfilled the tracking control of a car with the main axis. The new design of computer control system can be used to the winding machine, lining machine, Stripping Machine and other machine of FRP pipes and containers. Compared with similar foreign products, not only cost low prices, but more reliable of operation and maintenance.
本论文的内容安排如下:第1章主要介绍玻璃钢材料特点、课题研究的意义、内容及与课题相关技术的发展情况。第2章主要介绍纤维缠绕的基本工艺及主要设备发展情况,并介绍了与玻璃钢纤维缠绕有关的基本规律和基本概念。第3章控介绍控制系统的总体方案,及微机控制控制系统的设计思路和设计方案。第4章介绍本系统的软件设计情况。第5章介绍系统调试与维护,给出了系统的主要电气原理图和接线图。
关键词:玻璃钢缠绕设备 微机控制系统 矢量控制 交流伺服 数据采集
The content of this paper arranged as follows: Chapter 1 introduces the characteristics of FRP material, the significance and content of the research, and the development of technologies and related topics. Chapter 2 introduces the basic filament winding process and the development of major equipment, and the basic laws and basic concepts related to FRP filament winding. Chapter 3 introduces the overall formula of control system, and the design thoughts and formula of microcomputer control system. Chapter 4 introduces about the design of the system software. Chapter 5 introduces about system testing and maintenance, and gives out the main electrical and wiring diagram.
Keywords: Winding machine of FRP (Fiberglass Reinforced Plastic), microcomputer control system, AC servo control, Vector Control, Data Acquisition.
FRP pipes and containers are superior to steel or iron pipes and containers in strength, corrosion resistance, shape, anti-aging, ease of installation and maintenance. Along with continuous integrity of the FRP pipes and containers production techniques, FRP pipes and containers have been widely used in petroleum, chemical industry, metallurgy, drainage and other industries. The mid - to-late 1990s, last century, our country has been more successful in the introduction of a glass pipe and container production technology and equipment, which has played an important role on promoting the production and application of FRP pipes and containers of our country. As the key production equipment of large-diameter, FRP pipes and containers, the large FRP filament-winding machines are from the European market. However, its’ price are high, and very difficult to operate and maintain. There is still a gap with imported equipment in reliability and winding process control of domestic and similar equipment. Therefore, it is an important research topic about optimum design to the production equipment and the control system of large-diameter FRP pipes and containers.
经过对进口与国产玻璃钢管成套设备的深入研究与分析,我们认为,玻璃钢纤维缠绕机微机控制系统的优化设计是玻璃钢纤维缠绕设备生产与制造的关键技术。为此,作者主要开展以下几个方面的研究工作:一是拖动系统的优化设计。针对该设备负载大、运行情况复杂等特点,主轴采用了交流变频调速矢量控制技术,小车采用了先进的交流伺服控制技术。二是检测系统的设计。主要完成了光栅编码器的计算机数据采集卡的设计,它能同时采用两路信号(分别与主轴和小车输出轴相连的光电编码器脉冲信号)作为反馈量,并具有方向识别、脉冲计数等功能,且结构简单。三是主轴及小车协调控制策略设计与实现。针对系统运行环境干扰不确定因素多,系统建模难等特点,设计了“双模带修正因子的模糊控制器”,并通过设计的双轴漂移校正控制、速度校核控制等模块,较好地完成了小车与主轴的的跟踪控制。新设计的微机控制系统可用于玻璃钢管道及容器的缠绕机、内衬机、脱模机等,与国外同类产品相比,不但价格低且运行维护更为可靠。
After in-depth research and analysis of complete sets of equipment for domestic and imported FRP pipes, we believe that FRP filament winding machine's computer control system optimum design is key technological of glass filament-winding production and manufacturing equipment. Therefore, the author mainly carry out the following areas of study: First is the optimum design of drive system. Against the heavy equipment load and complex operations characteristic, the spindle used vector control technology of AC frequency speed control; the car used advanced AC servo control technology. Second, the detection system design. Mainly completed the design of computer data acquisition card of grating encoder, It also adopted two signals (optical electric encoder pulse signals connected with a small car output shaft and main axis) as the feedback, and has identification with the direction, pulse counting and other functions, and simple structure. Third, the axis and small car coordination and control strategy design and implementation. In view of the greater interference and uncertain factors of operating environment, and the features of system modeling difficultly, we designed a "dual-model fuzzy controller with modified factorial", through the design module of biaxial drift correction control, speed-checking control, and preferably fulfilled the tracking control of a car with the main axis. The new design of computer control system can be used to the winding machine, lining machine, Stripping Machine and other machine of FRP pipes and containers. Compared with similar foreign products, not only cost low prices, but more reliable of operation and maintenance.
本论文的内容安排如下:第1章主要介绍玻璃钢材料特点、课题研究的意义、内容及与课题相关技术的发展情况。第2章主要介绍纤维缠绕的基本工艺及主要设备发展情况,并介绍了与玻璃钢纤维缠绕有关的基本规律和基本概念。第3章控介绍控制系统的总体方案,及微机控制控制系统的设计思路和设计方案。第4章介绍本系统的软件设计情况。第5章介绍系统调试与维护,给出了系统的主要电气原理图和接线图。
关键词:玻璃钢缠绕设备 微机控制系统 矢量控制 交流伺服 数据采集
The content of this paper arranged as follows: Chapter 1 introduces the characteristics of FRP material, the significance and content of the research, and the development of technologies and related topics. Chapter 2 introduces the basic filament winding process and the development of major equipment, and the basic laws and basic concepts related to FRP filament winding. Chapter 3 introduces the overall formula of control system, and the design thoughts and formula of microcomputer control system. Chapter 4 introduces about the design of the system software. Chapter 5 introduces about system testing and maintenance, and gives out the main electrical and wiring diagram.
Keywords: Winding machine of FRP (Fiberglass Reinforced Plastic), microcomputer control system, AC servo control, Vector Control, Data Acquisition.
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The glass fiber reinforced plastics pipeline and the container are able to bear corrosivity, but the molding , are able to bear an ageing , assemble steel , iron pipeline and container without exception better than waiting for aspect keeping an expedience in repair in ratio intensity. Ceaselessness is perfect with the glass fiber reinforced plastics pipeline and the container technology , the glass fiber reinforced plastics pipeline and container industry such as being used for petrochemical industry, metallurgy , being drained away water already broadly are middle. Mount century nineties middle later stage, the technology and equipment having introduced the glass fiber reinforced plastics pipeline and the container in the homeland already comparatively successfully, play have arrived at important role to childbirth and application and dissemination promoting our country glass pipeline and the container. As the glass fiber reinforced plastics pipeline and the container key equipment producing a heavy calibre,large-scale Li steel fibre twines machine coming mainly
By that steel tube complete sets of equipment studying in a deepgoing way and analysis , we thinking that glass fiber reinforced plastics fibre twines machine to enter port and domestic glass,PC navar optimization designs the key technology being that glass fiber reinforced plastics fibre twines equipment childbirth and fabrication. For this purpose, the author carries out the several the following aspect research job mainly: Drag the optimization design moving system first. Loads are big specifically for that equipment , operation is complicated wait for a characteristic, the chief axis has adopted to exchange frequency conversion speed regulation vector control technique, the handcart has adopt the advanced exchange servo control technology. Two is to check systematic design. Design having accomplished the grating coder computer data collect card mainly, it can adopt two road signals at the same time
The thesis content is arranged for as follows: The characteristic , significance , content that the problem studies introducing glass fiber reinforced plastics material mainly reach 1st chapter with problem relevance technology development condition. 2nd chapter has introduced that fundamental handicraft and main equipment that fibre twines develop condition mainly, and has introduced that fibre intertwines with glass fiber reinforced plastics the relevant basic law and basic concept. And overall plan that 3rd chapter charges for introducing navar, PC controls the systematic design train of thought and design plan. 4th chapter introduces that the originally systematic software designs condition. 5th chapter introduces system debugging and defend, have given systematic main part out electricity principle picture and the connection diagram. Keywords: Glass fiber reinforced plastics twines equipment declining
By that steel tube complete sets of equipment studying in a deepgoing way and analysis , we thinking that glass fiber reinforced plastics fibre twines machine to enter port and domestic glass,PC navar optimization designs the key technology being that glass fiber reinforced plastics fibre twines equipment childbirth and fabrication. For this purpose, the author carries out the several the following aspect research job mainly: Drag the optimization design moving system first. Loads are big specifically for that equipment , operation is complicated wait for a characteristic, the chief axis has adopted to exchange frequency conversion speed regulation vector control technique, the handcart has adopt the advanced exchange servo control technology. Two is to check systematic design. Design having accomplished the grating coder computer data collect card mainly, it can adopt two road signals at the same time
The thesis content is arranged for as follows: The characteristic , significance , content that the problem studies introducing glass fiber reinforced plastics material mainly reach 1st chapter with problem relevance technology development condition. 2nd chapter has introduced that fundamental handicraft and main equipment that fibre twines develop condition mainly, and has introduced that fibre intertwines with glass fiber reinforced plastics the relevant basic law and basic concept. And overall plan that 3rd chapter charges for introducing navar, PC controls the systematic design train of thought and design plan. 4th chapter introduces that the originally systematic software designs condition. 5th chapter introduces system debugging and defend, have given systematic main part out electricity principle picture and the connection diagram. Keywords: Glass fiber reinforced plastics twines equipment declining
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2007-01-28
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The glass fiber reinforced plastics pipeline and the container are able to bear corrosivity, but the molding , are able to bear an ageing , assemble steel , iron pipeline and container without exception better than waiting for aspect keeping an expedience in repair in ratio intensity.Ceaselessness is perfect with the glass fiber reinforced plastics pipeline and the container technology , the glass fiber reinforced plastics pipeline and container industry such as being used for petrochemical industry, metallurgy , being drained away water already broadly are middle. Mount century nineties middle later stage, the technology and equipment having introduced the glass fiber reinforced plastics pipeline and the container in the homeland already comparatively successfully, play have arrived at important role to childbirth and application and dissemination promoting our country glass pipeline and the container. As the glass fiber reinforced plastics pipeline and the container key equipment producing a heavy calibre,large-scale Li steel fibre twines machine coming from Europe State marketplace, but the person price mainly highly , operation upkeep is pretty difficult and , domestic the same kind equipment still has but the certain gap in the field of reliability and controlling twining handicraft comparing with introducing equipment. Therefore, to the heavy calibre, glass fiber reinforced plastics pipeline and the container production facility and their navar optimization designs the research problem being that are one important.By that steel tube complete sets of equipment studying in a deepgoing way and analysis , we thinking that glass fiber reinforced plastics fibre twines machine to enter port and domestic glass,PC navar optimization designs the key technology being that glass fiber reinforced plastics fibre twines equipment childbirth and fabrication. For this purpose, the author carries out the several the following aspect research job mainly: Drag the optimization design moving system first.Loads are big specifically for that equipment , operation is complicated wait for a characteristic, the chief axis has adopt the control technique exchanging the frequency conversion speed regulation vector , the handcart has adopt the advanced exchange servo control technology. Two is to check systematic design. Design having accomplished the grating coder computer data collect card mainly, it can adopt two road signals (photoelectricity coder pulse signal respectively linking up with the chief axis and the handcart output axis) to be feedback amounts at the same time , have and functions, and structure simplicities such as direction identification , step-by-step counting.Three are that the chief axis and the handcart harmonize under the control of tactics design and realization. The factor disturbing indeterminacy specifically for system runs an environment is many , system builds the characteristic of model difficult to wait, "controller having designed mixing up that the double mode takes to amendment a factor", and by the biax modules such as the adjustment under the control of drifting about , speed school nuclear control designing that , the tracking under the control of having accomplished the handcart and the chief axis fairly good.Newly designed PC machine , inner lining machine , deciduate machine controlling system but intertwining with each other being used for glass fiber reinforced plastics pipeline and container etc., not only, price is low and operation upkeep is more reliable compared with abroad the same kind product.
The thesis content is arranged for as follows: The characteristic , significance , content that the problem studies introducing glass fiber reinforced plastics material mainly reach 1st chapter with problem relevance technology development condition. 2nd chapter has introduced that fundamental handicraft and main equipment that fibre twines develop condition mainly, and has introduced that fibre intertwines with glass fiber reinforced plastics the relevant basic law and basic concept.3rd chapter charges the train of thought and design plan introducing that navar overall plan, and PC control systematic design. 4th chapter introduces that the originally systematic software designs condition. 5th chapter has introduced system debugging and the upkeep , has given systematic main part out electricity principle picture and the connection diagram.
Keywords: Glass fiber reinforced plastics twines the equipment PC navar vector controlling the data collect exchanging a servo
The thesis content is arranged for as follows: The characteristic , significance , content that the problem studies introducing glass fiber reinforced plastics material mainly reach 1st chapter with problem relevance technology development condition. 2nd chapter has introduced that fundamental handicraft and main equipment that fibre twines develop condition mainly, and has introduced that fibre intertwines with glass fiber reinforced plastics the relevant basic law and basic concept.3rd chapter charges the train of thought and design plan introducing that navar overall plan, and PC control systematic design. 4th chapter introduces that the originally systematic software designs condition. 5th chapter has introduced system debugging and the upkeep , has given systematic main part out electricity principle picture and the connection diagram.
Keywords: Glass fiber reinforced plastics twines the equipment PC navar vector controlling the data collect exchanging a servo
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