求一篇压铸累模具外文翻译及原文,要求英文字数在2000左右,大概6页左右吧 10
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Precision injection molding technology of progress
压铸模具技术过程
Abstract: The polymer precision injection molding technology, impact on precision
injection molding of factors, including the precision molds, injection molding machine
control accuracy, precision injection process control and other computer control
technology. These factors were discussed, and give the relevant solutions, finally
introduces some advanced molding technology.
摘要:聚合物精密注塑成型技术,影响精密注塑成型的因素,包括精密模具,注塑机的
控制精度,
精密注塑过程控制和计算机控制技术。
这些因素进行了讨论,
并给出了相关的解
决方案,最后介绍了一些先进的成型技术。
Key words: precision injection; injection molding machine precision injection
technology; Precision Injection Mold
关键词:精密注射;注射成型机,精密注塑技术;精密注塑模具
In recent years, as electronics, telecommunications, medical, automotive, and other
industries of the rapid development of the high-precision plastic products, and
high-performance requirements of growing precision molding technology to continue to
progress, new technologies continue to emerge. Precision injection molding products not
only require high dimensional accuracy, and low warpage, to write good, but there should
also be excellent optical properties. Injection molding is the most important one of the
plastic molding methods, including plastics plastics, injection, packing, cooling, and some
of the basic process, thus affecting the precision injection molding of many factors.
近年来,电子,通讯,医疗,汽车,和对高精密塑料产品快速开发的其他行业,以及高
性能的要求日益精密成型技术的不断进步,
新技术的不断涌现。
精密注塑产品不仅尺寸精度
要求高,低翘曲,写的很好,但也要有优良的光学性质。
注塑成型是最重要的一个塑料的成
型方法,包括塑料,注塑,包装,冷却,和一些基本的过程,从而影响因素很多精密注射成
型。
1, precision molds
To produce sophisticated products, precision molds is essential. Die Die in general, the
accuracy of the temperature control, mold and die design precision manufacturing, use of
plastic shrinkage rate impacts.
1
,精密模具
制作精良的产品,精密模具是必不可少的。压铸模具一般,温度控制的精度,模具和精密模
具设计制造,使用的塑料收缩率的影响
1.1 Precision Mold temperature control
In general precision injection molding of parts, control mold temperature is to increase
productivity. However mold temperature control for precision injection molding of great
impact, it affects parts of the contraction, shape, crystallization, such as stress, hot and
cold circuit design mold temperature distribution at the request reasonable, precise control
accuracy, a die temperature of the best and Lengshuiji control. Mold temperature control
and cooling time on the products and their impact on performance of the following factors:
1.1
精密模具温度控制
一般精密注塑成型的零件,模具的温度控制,
以提高生产力。
然而,模具温度控制精密注塑
成型的巨大影响,它影响的收缩,形状,结晶部分,如应力,热与冷的电路设计,模具温度
分布合理的要求,
精确的控制精度,
的最佳和
Lengshuiji
控制模具温度。
模具温度控制和冷
却时间对产品及其影响性能的因素如下:
(1) melt plastic injection molds and a two-cycle time will be produced in the mold
temperature difference fluctuations, and should therefore be to minimize the volatility
differential peak.
1.1
精密模具温度控制
一般精密注塑成型的零件,模具的温度控制,
以提高生产力。
然而,模具温度控制精密注塑
成型的巨大影响,它影响的收缩,形状,结晶部分,如应力,热与冷的电路设计,模具温度
分布合理的要求,
精确的控制精度,
的最佳和
Lengshuiji
控制模具温度。
模具温度控制和冷
却时间对产品及其影响性能的因素如下:
(2) the heat transfer Die Die Die heat through the concrete and die in the transfer out of
the media, mold is changed, the media control is the key, the general import and export of
its cooling water temperature difference is less than 1
℃
Application of theory to
calculate the average temperature, which can guarantee the stability of heat transfer.
Media flow and heat transfer are interlinked, mould surface temperature can be used to
control the media flow sensor to compensate for environmental temperature changes
caused by mold temperature changes.
(
2
)传热模热通过具体的死在转移了媒体,模具化,媒体的控制是关键,其冷却水进
出口温差一般不超过
1
℃应用理论计算平均温度,
以保证热转移的稳定性。
介质的流动与传
热是相通的,
模具表面温度可以用来控制介质流量传感器来补偿所造成的模具温度的变化的
环境温度的变化。
(3) To enable stable Die Die by the heat absorption and dissemination of balance, the
injection molding machine to melt injection to strictly maintain a stable temperature. Die
surrounding temperature on the mold had a great impact on the general will be affected to
die within the melt convection coefficient of change, so the best set up in the mold surface
temperature sensor, die at any time observation of the surface temperature, and keep it
stable.
(
3
)使稳定的模具的热吸收和传播的平衡,注塑机熔体注射严格保持稳定的温度。模
具周围的模具温度有很大的影响的一般会受到模具在熔体中的对流系数的变化,
所以最好设
置在模具表面温度传感器的表面温度,死在任何时间的观察,并保持它的稳定。
(4) changes in the efficiency of heat exchange with mold after a long time in the cooling
water pipes and Youban appears in the scale, then the interface to reduce the thermal
conductivity should furring timely clearance.
(
4
)变化的热交换效率,模具在冷却水管和游伴在很长一段时间尺度的出现,从而降
低热导界面应及时清除水垢。
1.2 Precision Die Design and Manufacture
Die design is good or bad is to ensure the dimensional accuracy of plastic parts premise,
in order to enhance the accuracy of precision injection mold, in the process of designing a
computer-aided analysis is necessary, especially for gating system and the flow of
heat-conditioning systems mold temperature distribution the analysis. Applications should
be as much as possible the use of simulation software and close to the actual loading
conditions to melt in the mold simulation analysis in the pouring, cooling, and other
non-steady-state process.
Die manufacturing quality assurance plastic parts Size is the key to accuracy, precision
die is the main characteristic of the manufacturing and assembly operations in addition to
polishing, are no manual processing. Die general machining and manual processing ratio
is about 6:4 to 7:3, and the machining precision molds and manual processing ratio of 9:1.
Die materials and heat treatment is the protection of precision molds in the molding
process, the die temperature in the state, which even the mould parts tempered by low
temperature, high temperature melt production and will repeat parts tempering
而使
lower
hardness, Consideration should also be given retained austenite caused by the volume
expansion. Therefore general tempering temperature should be at least molding
processing, more than double the die temperature and low-temperature processing is
carried out properly in order to eliminate residual austenite.
On the high-precision products for Molding precision parts, assembly accumulated
precision die in the direction of the accuracy of the sub-surface as well as the parallel
degree should achieve micron level. Mold should have sufficient strength, stiffness and
abrasion resistance, in the injection molding deformation under the pressure of hard wear.
To achieve the above processing can be three-dimensional precision machining centers,
CNC machine tool and application of CAD / CAM / CAE and other new technologies.
1.2
精密模具设计与制造
模具设计的好坏是保证塑件的尺寸精度的前提下,
为了提高精密注塑模具的精度,
在设计过
程的计算机辅助分析是必要的,
尤其是浇注系统和模具温度分布的热调节系统流量分析。
应
用程序应该尽可能的模拟软件的使用和接近实际的负载条件下,熔体在模仿真分析在浇筑,
冷却,和其他非稳态过程。
压铸模具技术过程
Abstract: The polymer precision injection molding technology, impact on precision
injection molding of factors, including the precision molds, injection molding machine
control accuracy, precision injection process control and other computer control
technology. These factors were discussed, and give the relevant solutions, finally
introduces some advanced molding technology.
摘要:聚合物精密注塑成型技术,影响精密注塑成型的因素,包括精密模具,注塑机的
控制精度,
精密注塑过程控制和计算机控制技术。
这些因素进行了讨论,
并给出了相关的解
决方案,最后介绍了一些先进的成型技术。
Key words: precision injection; injection molding machine precision injection
technology; Precision Injection Mold
关键词:精密注射;注射成型机,精密注塑技术;精密注塑模具
In recent years, as electronics, telecommunications, medical, automotive, and other
industries of the rapid development of the high-precision plastic products, and
high-performance requirements of growing precision molding technology to continue to
progress, new technologies continue to emerge. Precision injection molding products not
only require high dimensional accuracy, and low warpage, to write good, but there should
also be excellent optical properties. Injection molding is the most important one of the
plastic molding methods, including plastics plastics, injection, packing, cooling, and some
of the basic process, thus affecting the precision injection molding of many factors.
近年来,电子,通讯,医疗,汽车,和对高精密塑料产品快速开发的其他行业,以及高
性能的要求日益精密成型技术的不断进步,
新技术的不断涌现。
精密注塑产品不仅尺寸精度
要求高,低翘曲,写的很好,但也要有优良的光学性质。
注塑成型是最重要的一个塑料的成
型方法,包括塑料,注塑,包装,冷却,和一些基本的过程,从而影响因素很多精密注射成
型。
1, precision molds
To produce sophisticated products, precision molds is essential. Die Die in general, the
accuracy of the temperature control, mold and die design precision manufacturing, use of
plastic shrinkage rate impacts.
1
,精密模具
制作精良的产品,精密模具是必不可少的。压铸模具一般,温度控制的精度,模具和精密模
具设计制造,使用的塑料收缩率的影响
1.1 Precision Mold temperature control
In general precision injection molding of parts, control mold temperature is to increase
productivity. However mold temperature control for precision injection molding of great
impact, it affects parts of the contraction, shape, crystallization, such as stress, hot and
cold circuit design mold temperature distribution at the request reasonable, precise control
accuracy, a die temperature of the best and Lengshuiji control. Mold temperature control
and cooling time on the products and their impact on performance of the following factors:
1.1
精密模具温度控制
一般精密注塑成型的零件,模具的温度控制,
以提高生产力。
然而,模具温度控制精密注塑
成型的巨大影响,它影响的收缩,形状,结晶部分,如应力,热与冷的电路设计,模具温度
分布合理的要求,
精确的控制精度,
的最佳和
Lengshuiji
控制模具温度。
模具温度控制和冷
却时间对产品及其影响性能的因素如下:
(1) melt plastic injection molds and a two-cycle time will be produced in the mold
temperature difference fluctuations, and should therefore be to minimize the volatility
differential peak.
1.1
精密模具温度控制
一般精密注塑成型的零件,模具的温度控制,
以提高生产力。
然而,模具温度控制精密注塑
成型的巨大影响,它影响的收缩,形状,结晶部分,如应力,热与冷的电路设计,模具温度
分布合理的要求,
精确的控制精度,
的最佳和
Lengshuiji
控制模具温度。
模具温度控制和冷
却时间对产品及其影响性能的因素如下:
(2) the heat transfer Die Die Die heat through the concrete and die in the transfer out of
the media, mold is changed, the media control is the key, the general import and export of
its cooling water temperature difference is less than 1
℃
Application of theory to
calculate the average temperature, which can guarantee the stability of heat transfer.
Media flow and heat transfer are interlinked, mould surface temperature can be used to
control the media flow sensor to compensate for environmental temperature changes
caused by mold temperature changes.
(
2
)传热模热通过具体的死在转移了媒体,模具化,媒体的控制是关键,其冷却水进
出口温差一般不超过
1
℃应用理论计算平均温度,
以保证热转移的稳定性。
介质的流动与传
热是相通的,
模具表面温度可以用来控制介质流量传感器来补偿所造成的模具温度的变化的
环境温度的变化。
(3) To enable stable Die Die by the heat absorption and dissemination of balance, the
injection molding machine to melt injection to strictly maintain a stable temperature. Die
surrounding temperature on the mold had a great impact on the general will be affected to
die within the melt convection coefficient of change, so the best set up in the mold surface
temperature sensor, die at any time observation of the surface temperature, and keep it
stable.
(
3
)使稳定的模具的热吸收和传播的平衡,注塑机熔体注射严格保持稳定的温度。模
具周围的模具温度有很大的影响的一般会受到模具在熔体中的对流系数的变化,
所以最好设
置在模具表面温度传感器的表面温度,死在任何时间的观察,并保持它的稳定。
(4) changes in the efficiency of heat exchange with mold after a long time in the cooling
water pipes and Youban appears in the scale, then the interface to reduce the thermal
conductivity should furring timely clearance.
(
4
)变化的热交换效率,模具在冷却水管和游伴在很长一段时间尺度的出现,从而降
低热导界面应及时清除水垢。
1.2 Precision Die Design and Manufacture
Die design is good or bad is to ensure the dimensional accuracy of plastic parts premise,
in order to enhance the accuracy of precision injection mold, in the process of designing a
computer-aided analysis is necessary, especially for gating system and the flow of
heat-conditioning systems mold temperature distribution the analysis. Applications should
be as much as possible the use of simulation software and close to the actual loading
conditions to melt in the mold simulation analysis in the pouring, cooling, and other
non-steady-state process.
Die manufacturing quality assurance plastic parts Size is the key to accuracy, precision
die is the main characteristic of the manufacturing and assembly operations in addition to
polishing, are no manual processing. Die general machining and manual processing ratio
is about 6:4 to 7:3, and the machining precision molds and manual processing ratio of 9:1.
Die materials and heat treatment is the protection of precision molds in the molding
process, the die temperature in the state, which even the mould parts tempered by low
temperature, high temperature melt production and will repeat parts tempering
而使
lower
hardness, Consideration should also be given retained austenite caused by the volume
expansion. Therefore general tempering temperature should be at least molding
processing, more than double the die temperature and low-temperature processing is
carried out properly in order to eliminate residual austenite.
On the high-precision products for Molding precision parts, assembly accumulated
precision die in the direction of the accuracy of the sub-surface as well as the parallel
degree should achieve micron level. Mold should have sufficient strength, stiffness and
abrasion resistance, in the injection molding deformation under the pressure of hard wear.
To achieve the above processing can be three-dimensional precision machining centers,
CNC machine tool and application of CAD / CAM / CAE and other new technologies.
1.2
精密模具设计与制造
模具设计的好坏是保证塑件的尺寸精度的前提下,
为了提高精密注塑模具的精度,
在设计过
程的计算机辅助分析是必要的,
尤其是浇注系统和模具温度分布的热调节系统流量分析。
应
用程序应该尽可能的模拟软件的使用和接近实际的负载条件下,熔体在模仿真分析在浇筑,
冷却,和其他非稳态过程。
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